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Metal Roof Calculator: Figure Panels, Screws & Cost

Quick answer: Divide your roof area by one panel's coverage (width × length minus overlap) and add ~10% for trim and waste. Plan about 80 screws per square (100 sq ft).

Calculate exactly how many metal panels, screws, and materials you need for your standing seam or corrugated roof project.

Estimated Metal Roofing Materials

0 Panels
Total Adjusted Area: 0 sq ft
Roofing Screws Needed: 0
Estimated Material Cost: $0.00
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How to figure metal roofing, step by step

Metal roofing is not figured the way shingles are. Shingles are sold by the square (100 sq ft) and you can order area. Metal is sold as panels of a specific length and a specific coverage width, so what you actually need is a panel count and a panel length — and you cannot get either one from square footage alone.

Here is the sequence. The calculator above does all five steps, but if you want to check it or work it by hand, this is the method.

Step 1 — Measure the footprint, not the roof

Measure the building's length (along the eave) and width, at ground level. You do not need to get on the roof for this.

Step 2 — Find your pitch and its multiplier

The sloped surface is always larger than the footprint. Multiply by the pitch multiplier from our roof pitch chart — 1.054 at 4:12, 1.118 at 6:12, 1.202 at 8:12.

Step 3 — Work out panel length

Panel length is the rafter length plus your eave overhang. For a gable roof: (width ÷ 2) × multiplier + overhang. Round up to a stock length — panels are cut to order or sold in fixed lengths, and a panel one inch short is scrap.

Step 4 — Divide the eave by panel coverage width

This is the step people get wrong. Use coverage width, not panel width. A 36-inch corrugated panel is physically wider than 36 inches; 36 inches is what it covers after the side lap. Ordering off the physical width leaves you short.

Panels per side = eave length ÷ coverage width, rounded up. Then double it for both sides of a gable.

Step 5 — Add trim, closures and fasteners

Panels are typically 60–70% of the order. Ridge cap, eave and rake trim, valley flashing, foam closure strips, and screws make up the rest, and they are the parts most often forgotten until the job stops.

Panel coverage width reference

Coverage width determines your panel count more than anything else. These are typical figures — always confirm against the spec sheet for the exact profile you are buying, because coverage varies between manufacturers even for the same nominal panel.

Panel typeTypical coveragePanels per 100 ft of eave
Corrugated / R-panel / ribbed36 in (3 ft)34
5V crimp24 in (2 ft)50
Standing seam (wide)18 in67
Standing seam (standard)16 in75
Standing seam (narrow)12 in100

Narrower panels mean more panels, more seams, and more labour — but also a more refined appearance, which is why 12 and 16 inch standing seam is specified on higher-end work.

Worked example: 40 × 30 ft house at 6:12

A full takeoff, so you can check the calculator against your own arithmetic.

Note what happens with the panel length: you need 17 ft 3 in and must buy 18 ft, so every panel carries about 9 inches of waste. That is normal and unavoidable with fixed stock lengths — but it is also why custom-cut-to-length panels are worth pricing on a large roof.

Order panels last, and measure the building first. Panels are cut to your length and are generally non-returnable. Before ordering, measure the actual building rather than trusting the plans — walls move during framing, and a roof that was drawn at 30 ft is often 30 ft 1 in in reality. On a gable roof, also check that both eaves are the same length before assuming the two sides need identical panels.

How to Calculate Metal Roofing Materials

Installing a metal roof is one of the best investments you can make for your home, but ordering the wrong amount of panels or screws can cause massive delays. Unlike asphalt shingles that come in "squares," metal roofing is calculated by the linear foot and panel width.

Our metal roof panel calculator takes your roof's footprint, applies the correct pitch multiplier, and divides it by the exact exposure width of your chosen metal panels to tell you exactly how many sheets to buy.

How Many Screws Do I Need for a Metal Roof?

The most common question DIYers have is how to calculate screws for metal roofing. The general rule of thumb for metal roofing screws (with neoprene washers) is:

Our calculator automatically calculates the total square footage of your roof and multiplies it by 1.2 to give you the exact number of screws needed, including a 20% buffer for side-laps, eaves, ridges, and mistakes.

💡 Contractor Pro-Tip: Don't Forget the Closure Strips! If you are using corrugated or ribbed metal panels, you must buy foam closure strips for the eaves and ridges. These foam strips prevent wind-driven rain, dust, and pests from getting under the panels. Calculate your eave and ridge linear footage and add foam closures to your shopping list!

What is the Minimum Slope for a Metal Roof?

One of the biggest advantages of metal roofing is that it can be installed on much lower slopes than asphalt shingles. However, you must follow the manufacturer's guidelines to prevent leaks:

Metal Roof Cost per Square Foot

The cost of a metal roof varies wildly based on the type of metal and the finish. On average, expect to pay:

Use the "Material Cost per Sq Ft" input in our calculator above to get an accurate estimate for your specific project.

Figuring metal roofing: the four numbers that decide your order

Figuring metal roofing is a different exercise from figuring shingles, because panels come in fixed widths and custom lengths rather than bundles. Four numbers determine the whole order:

  1. Panel coverage width, not panel width. A 36 in corrugated panel covers 34 in once the sidelap is engaged. Standing seam sold as 16 in covers 16 in exactly. Dividing your eave length by the wrong one is the most common ordering error.
  2. Rafter-line length, not footprint. Multiply the horizontal run by the pitch multiplier, then add the eave overhang. Panels are cut to this length, so a mistake here is not recoverable with offcuts.
  3. Screw count. Roughly 80 screws per square for exposed-fastener panels (every other rib at 24 in purlin spacing), and about 20 per square for concealed-clip standing seam.
  4. Trim, in linear feet. Ridge cap, eave drip, gable/rake trim, and valley flashing are all ordered separately by the foot and are routinely forgotten until the panels arrive.
Order panels long, never shortMetal panels are cut to order and cannot be lengthened on site. Add ½–1 in to the calculated length for the drip edge and to give yourself a trim allowance at the eave.

Exposed fastener or standing seam?

Exposed fastener (corrugated / R-panel)Standing seam
Installed costLowerRoughly 2× higher
FastenersThrough the panel faceHidden clips
MaintenanceWashers need replacing at 10–20 yearsEffectively none
ExpansionRestrained by the screwsClips allow the panel to float
Typical life25–40 years40–70 years

The exposed-fastener washer cycle is the deciding factor on long runs. Every screw is a penetration with a rubber washer that eventually hardens, and on a large roof that is a real re-fastening job somewhere around year fifteen.

Frequently Asked Questions

Do I need underlayment for a metal roof?

Yes, absolutely. You should always install a high-quality synthetic roofing underlayment (or at least #30 felt paper) over the roof decking before installing metal panels. This provides a secondary water barrier and prevents condensation from dripping onto your wood decking.

How do I calculate metal roofing for a hip roof?

A hip roof requires more cutting and waste than a standard gable roof. Calculate your total adjusted square footage using our calculator, and then add an extra 15% waste factor to your panel order to account for the complex hip and valley cuts.

Can I install a metal roof over my existing shingles?

In many jurisdictions, you can install a metal roof directly over one layer of existing asphalt shingles (known as a "re-roof"). However, you must install wooden strapping (battens) horizontally over the shingles first to create a flat, ventilated surface for the metal panels to attach to. Always check your local building codes first.

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How we build these calculators

Founder, JusTheTool · Every formula cited to a published code table or manufacturer spec · Last reviewed August 2026

Every calculator on this site implements formulas taken from published sources — International Residential Code (IRC) tables, ACI and ASTM standards, and manufacturer spec sheets for yields and coverage rates. We list the source behind each figure on our methodology page, so you can check the math rather than take our word for it. These tools are estimating aids, not a substitute for a licensed professional or your local building department.

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Sources for the figures on this page

Every constant this calculator uses and where it comes from, so you can check it rather than take our word for it.

Local codes amend the model IRC and adopt different cycles — your building department governs. Manufacturers revise yields; where your product's data sheet disagrees with a default here, use the product's number. See our full methodology.